Turn your factory's data into profit with AI.
Opusta delivers AI adaptation for manufacturers. Your existing systems stay in place; AI works on top of them, making your operations visible and faster.
Book a conversationWhat AI is already worth to global manufacturing
With AI adaptation, hours of preparation work become easy, using the company's own data.
Annual value generative AI could add to the global economy across 63 use cases.
Source: McKinsey Global Institute, The economic potential of generative AI, 2023Yearly cost of unplanned downtime to the world's 500 largest companies (11% of their revenue).
Source: Siemens / Senseye, The True Cost of Downtime, 2024Share of manufacturing employment in OECD countries held by SMEs.
Source: OECD, Fit-for-Future Manufacturing SMEsSources are listed at the bottom of the page.
AI across the whole operation
Management visibility
Production, sales, cost and cash in a single view. Decisions no longer wait for month-end close.
Quality
Processes drifting below target are spotted early. Action is taken before a nonconformity grows.
Maintenance
Recurring failures and stoppages become measurable. Maintenance moves from after the breakdown to before it.
Quoting and manufacturability
Quoting knowledge moves out of one person's head and into the organisation. Quotes are faster and more consistent.
Procurement intelligence
Different prices paid for the same material come to light. Negotiation is driven by data, not instinct.
Energy and carbon
Energy use is tied to products and processes. Carbon reporting becomes traceable and prepared in advance.
Proven in a virtual factory before it reaches the shop floor
In Opusta's R&D, AI first works not on a real company's data but in virtual production plants. No customer's data ever becomes test material.
We build manufacturing businesses from different sectors in a virtual environment, complete with orders, inventory, machines, quality and accounting.
We generate datasets that carry the structure of real operations but belong to no one. Privacy is protected from the start.
Downtime, delays, price deviations and quality issues are played out in the virtual plant, and we observe how the AI catches them.
The AI's answers are checked against a known ground truth. Only capabilities that pass validation go to the field.
Trust, built into the architecture from day one
Your data stays where it is
Your data remains in your own systems. It is not moved, copied or pooled elsewhere.
Reads first
It does not replace your installed systems; it works on top of them. It proves itself on reading first, and more capabilities open as trust is earned.
Data protection (KVKK)
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Technopark R&D company
Opusta is an AI R&D company based at Kütahya Design Technopark, Turkey.
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Industry 5.0: people back at the centre
The European Union's Industry 5.0 vision puts people, sustainability and resilience alongside automation. Source: European Commission, "Industry 5.0", 2021. In this picture, AI does not replace the workforce; it amplifies it.
AI agents in industry
The shift is from chat windows that answer questions to agents that get work done. On the factory floor, an agent is a colleague that prepares reports, flags deviations and brings work to a human for approval.
Where AI transformation starts for mid-sized manufacturers
Transformation does not start with buying a new system; it starts with using the data you already have. The fastest gains hide in the work repeated by hand every day.
Digital twin: a virtual copy of the plant
A digital twin replays the plant's behaviour in a virtual environment and shows the outcome of a decision before it reaches the floor. Common in large industry, the approach is now reaching mid-sized manufacturers.
Validating AI with synthetic data
Synthetic data is becoming the way to train and test AI without compromising privacy. Unvalidated AI has no place in a factory.
Data sovereignty: who owns the data?
European regulation now secures users' right to access and share the data their connected machines generate. Source: EU Data Act (Regulation 2023/2854), applicable since 12 September 2025. The first question when choosing an AI solution: where does my data live?
R&D and partnerships
From its technopark base, Opusta conducts R&D on artificial intelligence and industrial data. We welcome joint projects with universities, industrial organisations and manufacturers.